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Boiler priority control

Simulate a relay box that gives a wood boiler priority over a heat pump

Boiler priority control with its default settings

Screenshot of the tool as it opens; it is a real capture, not a mockup.

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What is it?

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What it makes

A working model of one boiler-priority relay box: a live circuit that lights each wire carrying 24 V for the current thermostat call and boiler water temperature, a table of what runs for every call with hot and cool water (highlighting any case that breaks the priority rules), a power view with worst-case VA on the box and equipment transformers and voltage at the end of each wire run, and a Markdown commissioning checklist.

How to use it

  1. Start from a quick start: Recommended, Gate in the call path, Two relays, B-type equipment, or Spring-return valve.
  2. Pick a thermostat call (heat, heat + aux, emergency, cool, fan) and drag the boiler water temperature; the aquastat closes and opens with its dial and differential.
  3. Watch the Live circuit, then open What runs when to see every call at once. Use the Fault menu to see what a stuck aquastat, unbonded commons or a burned relay coil does.
  4. Set your transformers, coil loads, valve and wire runs, and check the Power & wiring view for headroom and voltage drop.
  5. Work through the commissioning checks and download the checklist; save settings to reopen later.

Build notes

  • Built around one real install (a thermostat, heat pump and air handler, a wood boiler with an aquastat, and a 3-wire zone valve). Your equipment's terminals and conventions may differ; confirm against its wiring diagram.
  • This is a planning and troubleshooting model, not a substitute for the equipment manuals or a licensed installer.
  • Works fully offline once opened; nothing is fetched.

Versions

The site runs the newest. Every earlier version stays downloadable, unchanged, for builds already under way.

  1. 1.0.1current

    Safety: the phasing check now has you power off, jumper C to C, then meter R to R, and swap the relay box transformer's 24 V leads with the power off (never the primary, never the equipment side); power-off is called out wherever wiring changes. Fixed a checklist step that said the AC runs when it doesn't, and a KR2/KR3 claim that was false on B-type equipment.

    Download 1.0.1 of Boiler priority control
  2. 1.0.0

    First published.

    Download 1.0.0 of Boiler priority control